A Norfolk, Nebraska flooring materials company tried to hide hazardous machines from federal inspectors, according to OSHA. The agency said MP Global Products LLC also threatened to fire employees who complained about unsafe working conditions during an investigation into why a 65-year-old temporary worker suffered the amputation of one finger and severe damage to another when his left hand was caught as he operated a machine.

No safety guards

OSHA inspectors found that MP Global Products LLC, attempted to conceal an entire production line from them. Inspectors found numerous machines lacked safety guards that exposed workers to amputation injuries on that line and throughout the facility. Workers also told investigators the company threatened to fire those who told inspectors about their safety concerns.

OSHA cited the MP Global on Aug. 26 for two willful, 22 serious and one other-than-serious safety violations carrying proposed penalties of $244,000. The agency also placed the company in OSHA's Severe Violator Enforcement Program after the inspection of the March 1, 2015, injury.

"Herded employees into the back room"

"MP Global shut down an entire production line, turned the lights off and herded employees into the back room where they were instructed to remain quiet during OSHA's inspection. This was a willful attempt to prevent inspectors from discovering numerous machine safety violations in the plant," said Jeff Funke, OSHA's area director in Omaha. "Knowingly requiring workers to operate unsafe machinery and threatening their jobs for reporting unsafe work practices are illegal and shameful activities. MP Global needs to immediately correct the multiple machine hazards in its facility."

More hazards

OSHA inspectors found the company failed to train workers on machine safety procedures and vehicle operation. They also found blocked aisles, inadequate emergency exit signs, defective powered industrial trucks in operation and numerous electrical safety hazards, including damaged electrical boxes and exposed electrical wires.

Machine guarding violations are among OSHA's most frequently cited, and can result in death or permanent disability.

MP Global manufactures underlayment products from recycled materials for use beneath laminate, tile and hardwood flooring. These products are sold by nationwide distributors such as: Home Depot, Lumber Liquidators, Menards, Wayfair and Build Direct.