ISHN logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
ISHN logo
  • NEWS
    • Today's News
    • Global Safety News
    • Government Regulations
  • PRODUCTS
    • Product Innovations
    • Featured Products
  • TOPICS
    • Environmental Health and Safety
    • Facility Safety
    • Workplace Health
    • Occupational Safety
    • PPE
    • More Topics
  • CONSTRUCTION
  • TECHNOLOGY
  • COLUMNS
    • Best Practices
    • Dave Johnson: What’s going on
    • Editorial Comments
    • Leading Safety
  • MULTIMEDIA
    • ISHN Podcast
    • Videos
    • Cold Stress Education Quiz
    • Webinars
    • White Papers
  • MORE
    • Buyer's Guide
    • Newsletters
    • Convention Companion
    • Polls
    • Events
    • ISHN Store
    • Sponsor Insights
  • EMAGAZINE
    • eMagazine
    • Archived Issues
    • Contact
    • Advertise
  • JOIN TODAY!
Workplace Health

Handle heat hazards with prevention and preparation

By Brian Morris MD-JD-MBA
May 1, 2015

When a person works in a hot environment, the body must get rid of excess heat to maintain a stable internal temperature of 97.9ºF to 99.5ºF. The body accomplishes this mainly by circulating warm blood to the skin (thermal convection) and by evaporating fluid off the skin (sweating). This system works quite well until the air temperature approaches body temperature. At that point, blood circulated to the skin cannot lose its heat, so sweating then becomes the main method for the body to cool down. Unfortunately, sweating is effective only if the humidity level is low enough to allow for evaporation and if the lost fluids and salts are adequately replaced. Risks are amplified in workers who: are 65 years of age or older; are overweight; have heart disease or high blood pressure; must wear occlusive, heat-trapping clothing (e.g., Tyvek suit); perform physically strenuous work; or take certain medications (e.g., anti-depressants, diuretics).

If the body cannot rid itself of excess heat, it will store it. When this happens, the body’s core temperature rises and the individual becomes sick. As the body temperature approaches 104ºF., the situation becomes life-threatening. At 106ºF, brain death begins. In 2006, OSHA recorded 24 heat-related deaths.

Types of heat stress

Broadly speaking, heat stress may manifest itself as heat exhaustion and/or heat stroke. Both conditions result from a combination of excessive body heat, loss of water, and depletion of salts. While heat exhaustion is less serious than heat stroke, if inadequately treated, heat exhaustion may progress to heat stroke.

Heat exhaustion

Signs and symptoms of heat exhaustion include:

  • Heavy sweating
  • Extreme weakness or fatigue
  • Dizziness
  • Confusion
  • Nausea
  • Clammy, moist skin
  • Pale or flushed complexion
  • Muscle cramps
  • Dark urine
  • Slightly elevated body temperature
  • Fast and shallow breathing
  • Treatment of a worker suffering from heat exhaustion consists of the following:
  • Rest in a cool, shaded or air-conditioned area.
  • Drink plenty of water or other cool, nonalcoholic beverages (e.g., Gatorade, Powerade).
  • Take a cool shower, bath or sponge bath.

Heat stroke

Heat stroke is a catastrophic failure of the body’s ability to maintain a normal temperature. The body’s temperature rises rapidly, the sweating mechanism fails, and the body is unable to cool down. Ironically, the victim often loses the desire to drink fluids. When heat stroke occurs, body temperature can rise to 106ºF or higher within 10 to 15 minutes. At this point, if emergency treatment is not given, death is imminent.

Signs and symptoms of heat stroke include:

  • Throbbing headache
  • Dizziness and light-headedness
  • Lack of sweating despite the heat
  • Red, hot and dry skin
  • Muscle weakness or cramps
  • Nausea and vomiting
  • Rapid heartbeat
  • Rapid, shallow breathing
  • Behavioral changes such as confusion, disorientation or staggering
  • Seizures
  • Unconsciousness
  • If a worker is suffering from heat stroke:
  • Call 911 immediately.
  • Move the sick worker to a cool, shaded or air-conditioned area.
  • Remove restrictive clothing and cool the worker using methods such as:

• Apply cool or tepid water to the skin and clothes (e.g., spray the worker with cool water from a hose.

• Fan the worker to promote sweating and evaporation.

• Place ice packs under the armpits and in the groin area.

• If able, the worker should slowly drink water, clear juice or a sports beverage.

Except for the mildest of cases, workers diagnosed with heat stroke should be admitted to the hospital for at least 48 hours to rapidly reduce body temperature and to monitor for complications.

Hydration is the key

In the course of a day’s work in the heat, a worker may produce as much as two to three gallons of sweat. Because so many heat disorders involve excessive dehydration, it is essential that water intake during the workday be about equal to the amount of sweat produced. Most workers exposed to hot conditions drink fewer fluids than needed because of an insufficient thirst drive. A worker should not depend on thirst to signal when and how much to drink. Instead, the worker should drink approximately eight ounces (one cup) of fluids every 15 to 20 minutes to replenish necessary fluids in the body. Water should be palatable and readily available to every worker. Individual drinking cups should be provided.

Heat-acclimatized workers lose much less salt in their sweat than do workers who are not adjusted to the heat. The average American diet contains sufficient salt for acclimatized workers even when sweat production is high. If salt replacement is required, the best way to compensate for the loss is to add a little extra salt to the food. Salt tablets should not be used.

Recommendations for employers

Whenever possible, workers should avoid exposure to extreme heat, intense sunlight, and high humidity. When these exposures cannot be avoided, employers should:

  • Schedule maintenance and repair jobs in hot areas for cooler months.
  • Schedule hot jobs for the cooler parts of the day.
  • Acclimatize workers by exposing them for progressively longer periods to hot work environments.
  • Gradually build up to heavy work.
  • Reduce physical demands on workers.
  • For example, use relief workers or assign extra workers for physically demanding jobs.
  • Provide or encourage workers to wear light-colored, loose-fitting, breathable cotton clothing.
  • Avoid non-breathable synthetic clothing.
  • Provide cool water or liquids to workers.
  • Workers should drink approximately 1 cup of water every 15-20 minutes.
  • Drinks with large amounts of caffeine or sugar should be avoided.
  • Provide rest periods with water breaks.
  • Provide cool areas for use during break periods.
  • Monitor all workers, especially those at increased risk of heat stress.
  • Provide heat stress training that covers: worker risk, prevention, symptoms, the importance of monitoring oneself and coworkers for symptoms, treatment, and personal protective equipment.

To prevent heat stress, employers should provide training so workers understand what heat stress is, how it affects health and safety, and how it can be prevented.


References

1. http://www.cdc.gov/niosh/topics/heatstress/#_Heat_Stroke

2. https://www.osha.gov/Publications/osha3154.pdf

3. https://www.osha.gov/SLTC/heatstress/

4. http://ehs.columbia.edu/HeatStress.html

KEYWORDS: heat stress heat stroke

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Dr. Brian T. Morris, MD, JD, MBA, MPH, is an occupational medical physician and Associate Corporate Medical Director, AllOne Health. He was selected as one of only three physicians in the country to sit on the advisory board for the DOT Federal Motor Carrier Services Administration (FMCSA) and has served as the State Police Surgeon for the Massachusetts State Police for 20 years. Dr. Morris has over 30 years of experience as an occupational health physician and has been with AllOne Health for over 22 years. 

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • forklift safety

    Exploring the latest technologies in forklift safety

    With more staff and more stock in warehousing now more...
    Workplace Training Strategies
    By: Josh Cramer
  • welding

    All about welder’s flash or arc eye

    A flash burn is a painful inflammation of the cornea,...
    Environmental Health and Safety
  • dangerous jobs

    The 10 most dangerous jobs in the U.S.

    On-the-job deaths have been rising — hitting the highest...
    Government Safety Regulations
    By: Benita Mehta
Manage My Account
  • eMagazine Subscriptions
  • ISHN Newsletter & Other Newsletter Alerts
  • Online Registration
  • Manage My Preferences
  • Subscription Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ISHN audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ISHN or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • man wearing the the Sundström SR200 Full Face Mask Respirator
    Sponsored byOHD

    5 Fit Testing Mistakes That Could Cost You

  • This image shows Magid AcuSpex polarized blue mirrored safety glasses.
    Sponsored byMagid Glove and Safety

    Construction PPE Guide: What Crews Need for Each Task

  • lone worker in confined space
    Sponsored byAlphasense Ltd.

    GET THE LEAD OUT of your Safety Oxygen Sensors!

Popular Stories

SpaceX 7 launch

OSHA Investigating Fatal Fall at SpaceX Starbase

dust explosion

Tennessee OSHA Issues Record $3.1M Fine After Deadly Explosion at Munitions Plant

Worker Impairment

How to Tell When a Co-Worker is Impaired? A Safety Pro’s Challenge

top 10 most dangerous jobs

Poll

Seasonal Readiness

With the federal heat stress prevention rule on the horizon, which area of your safety program needs the most attention?
View Results Poll Archive

Products

Surviving an OSHA Audit A Management Guide, 2nd Edition

Surviving an OSHA Audit A Management Guide, 2nd Edition

See More Products

ISHN Podcasts

Related Articles

  • Handle heat hazards with prevention and preparation

    See More
  • Could your workers be suffering from obstructive sleep apnea?

    See More
  • heat

    The human body can’t handle the heat

    See More

Related Products

See More Products
  • A Basic Guide to RCRA—Understanding Solid and Hazardous Waste Management, Second Edition

  • 9781138072824.jpg

    Accident/Incident Prevention Techniques, Second Edition

See More Products

Related Directories

  • e-Hazard

    E-Hazard is dedicated to building an electrical safety culture with you. Our electrical engineering services and training will prepare your team for any electrical safety needs or concerns. E-Hazard can help with electrical training, arc flash studies, electrical audits, electrical safety programs, LOTO, infrared scanning, NFPA 70B, consulting and much more.
×

Become a Leader in Safety Culture

Build your knowledge with ISHN, covering key safety, health and industrial hygiene news, products, and trends.

JOIN TODAY
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing