ISHN logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
ISHN logo
  • NEWS
    • Today's News
    • Global Safety News
    • Government Regulations
  • PRODUCTS
    • Product Innovations
    • Featured Products
  • TOPICS
    • Environmental Health and Safety
    • Facility Safety
    • Workplace Health
    • Occupational Safety
    • PPE
    • More Topics
  • CONSTRUCTION
  • TECHNOLOGY
  • COLUMNS
    • Best Practices
    • Dave Johnson: What’s going on
    • Editorial Comments
    • Leading Safety
  • MULTIMEDIA
    • ISHN Podcast
    • Videos
    • Cold Stress Education Quiz
    • Webinars
    • White Papers
  • MORE
    • Buyer's Guide
    • Newsletters
    • Convention Companion
    • Polls
    • Events
    • ISHN Store
    • Sponsor Insights
  • EMAGAZINE
    • eMagazine
    • Archived Issues
    • Contact
    • Advertise
  • JOIN TODAY!
Occupational SafetyFacility SafetyWorkplace Training Strategies

Quick tips for balancing safety, productivity and quality

By Megan R. Nichols
Manufacturing facility

Credit: Getty Images

June 11, 2020

Manufacturing often finds itself up against challenges and pressures other industries do not. From a relatively strict regulatory environment to public health emergencies, global competition, emergent technologies and potential labor shortages, the manufacturing sector is always rolling with the punches and looking for avenues toward leaner operations and higher fortunes.

The most difficult balance to find here is the intersection of safety, productivity and quality. It’s not an impossible mission — companies can achieve this elusive balance if they start in the right place. Below are some tips for each part of this trinity. Additionally, heed reminders that focusing too heavily on only one of these items can hold back the entire business.

Think of safety, productivity and quality as your company’s prime directives. Here’s how to put each one of these three things first without sacrificing the other two:

1. Putting safety first

Many corporate representatives say safety is their No. 1 priority, even after an injury or worse tragedy has struck. For some of them, this might be true. But the more you think about safety as an irreplaceable part of your company’s three prime directives, the clearer it becomes that these components have to exist in proper proportion to one another.

Here are a couple of tips on how to invest in safety while balancing it with quality and productivity:

  • Have long-term results in mind: Do you make short-term fixes to dangerous equipment or pay to replace them before they’ve risked anybody’s safety? Investing in company assets now might mean fewer worker well-being costs down the road, such as fewer hours lost and fewer workers’ compensation claims.
  • Put people first: There are so many well-observed links between having a safe workplace and developing a productive, satisfied and engaged one as well. Investing in premises and worker safety means more confident, productive and committed employees. In turn, this leads to higher throughput and improved margins all around.

A company can call safety their top priority, but do their actions back it up? The steady demand for health and safety engineers suggests companies are looking to put actions to their words. Having dedicated health and safety officers at the table ensures employee well-being is always weighed against other priorities like productivity and profit.

2. Putting productivity first

Next up, we have to get to the bottom of productivity’s position in the three prime directives. Companies today need a culture that embeds safety and thoughtfulness in employees as readily as it does productivity. Saying we can’t have both is a false tradeoff. We can have all of the above, so long as we make it a point to:

  • Build a culture with embedded values: It’s a company’s responsibility to train employees who promote safety and productivity simultaneously. If a business needs to bring new hands on deck or new machines online during peak demand, it doesn’t skimp on safety training or promote shortcuts. Instead, it doubles down on safety during windfalls to ensure the wins keep coming.
  • Use automation in a prosocial way: Automation is an increasingly affordable and highly effective way to build a safer and more productive workplace. Relatively simple investments like automated guided vehicles make material transportation safer and quicker. Meanwhile, more complex automation systems like robotic arms and smart conveyors perform heavy work and keep employees out of harm’s way.

In a way, automation ties together each of the three prime directives we’re discussing here today. Automation is changing the very fabric of manufacturing and leading us through a Fourth Industrial Revolution.

Automation can take productivity and quality control to brand-new levels. Being pro-social about automation investments means these opportunities increase trust between workers and employers, as well as augment rather than replace human intuition and skill.

3. Putting quality first

It’s the companies building teams of invested and empowered employees that come out on top. Such organizations have 59% less turnover in their ranks. Invested workers are the ones who know how to turn out a high-quality product safely, time after time.

Want to know how quality can take care of itself when you have your other prime directive “ducks” in a row? Keeping turnover low with a strong safety- and productivity-minded culture keeps talent around for longer. You won’t find yourself starting from square one every few weeks because your skilled employees won’t be leaving before their time. That means a consistent product and company reputation over time, along with stable and predictable workflows.

Be sure your employees appreciate the fact that:

  • Production goals won’t come at the expense of essential artistry: You’re in manufacturing because you take pride in a job well-done. Never compromising on quality and craftsmanship is a pillar of your values as an industry leader. Whatever your production goals happen to be, they can’t come at the expense of integrity. Make sure employees feel supported and listened to so they can do their finest work and solve any problems quickly.
  • They’re a long-term investment for you: Employees want to know you’d rather have them on your payroll for longer, as you invest in their development as professionals, instead of letting them walk and replacing them. Employees who feel they’ve got long-term support at their backs are the ones who will lead you to further quality and productivity improvements. They’ll be the game-changers within your company.

Ultimately, product quality speaks to a company's overall stability and its working environment. Defects and product recalls are the result of a disordered culture or leadership with a poor balance between their priorities. In a sense, consistently high-quality work expresses a balance between productivity, safety and employee contentment and engagement.

Finding balance between the prime directives

Whenever you hear stories about companies bringing about watershed moments in their respective industries, their success always distills down to a few core components. These are the businesses with employees who design for quality because it’s simply a habit — and because it’s a matter of pride and company culture.

These organizations have few incidents and accidents to their names, plus well-designed workflows and product development cycles that bring productivity and quality into harmony. They also enjoy a stable supply of talent.

The holistic approach we’ve described here can help companies of all sizes bring their priorities into balance and become game-changing organizations of their own right.

KEYWORDS: manufacturing productivity

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Megan R. Nichols is a technical writer and blogger. She regularly writes STEM articles on her blog, SchooledByScience.com. Megan writes to encourage others to take an interest in STEM fields. Keep up with Megan by following her on Twitter @nicholsrmegan.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • forklift safety

    Exploring the latest technologies in forklift safety

    With more staff and more stock in warehousing now more...
    Facility Safety
    By: Josh Cramer
  • welding

    All about welder’s flash or arc eye

    A flash burn is a painful inflammation of the cornea,...
    Environmental Health and Safety
  • dangerous jobs

    The 10 most dangerous jobs in the U.S.

    On-the-job deaths have been rising — hitting the highest...
    Construction Industry Safety and Health
    By: Benita Mehta
Manage My Account
  • eMagazine Subscriptions
  • ISHN Newsletter & Other Newsletter Alerts
  • Online Registration
  • Manage My Preferences
  • Subscription Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ISHN audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ISHN or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • man wearing the the Sundström SR200 Full Face Mask Respirator
    Sponsored byOHD

    5 Fit Testing Mistakes That Could Cost You

  • This image shows Magid AcuSpex polarized blue mirrored safety glasses.
    Sponsored byMagid Glove and Safety

    Construction PPE Guide: What Crews Need for Each Task

  • lone worker in confined space
    Sponsored byAlphasense Ltd.

    GET THE LEAD OUT of your Safety Oxygen Sensors!

Popular Stories

chemical safety

It Was Just Sugar: Catastrophic Safety Failures in Louisville

Automated loading dock equipment

After March 2026 Rivian Death, Safety Managers Reassess Loading Dock Systems Under OSHA's Warehouse Emphasis Program

psychology in the workplace

Most Workplaces Measure Psychological Safety, Ignoring Psychosocial Risks

top 10 most dangerous jobs

Poll

Seasonal Readiness

With the federal heat stress prevention rule on the horizon, which area of your safety program needs the most attention?
View Results Poll Archive

Products

Surviving an OSHA Audit A Management Guide, 2nd Edition

Surviving an OSHA Audit A Management Guide, 2nd Edition

See More Products

ISHN Podcasts

Related Articles

  • 5 tips for welding safety

    5 tips for welding safety

    See More
  • Welding safety quick tips

    See More
  • Quality, safety and productivity

    See More

Related Products

See More Products
  • 9780367861148.jpg

    LEAD Safety A Practical Handbook for Frontline Supervisors and Safety Practitioners

See More Products
×

Become a Leader in Safety Culture

Build your knowledge with ISHN, covering key safety, health and industrial hygiene news, products, and trends.

JOIN TODAY
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing