ISHN logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
ISHN logo
  • NEWS
    • Today's News
    • Global Safety News
    • Government Regulations
  • PRODUCTS
    • Product Innovations
    • Featured Products
  • TOPICS
    • Environmental Health and Safety
    • Facility Safety
    • Workplace Health
    • Occupational Safety
    • PPE
    • More Topics
  • CONSTRUCTION
  • TECHNOLOGY
  • COLUMNS
    • Best Practices
    • Dave Johnson: What’s going on
    • Editorial Comments
    • Leading Safety
  • MULTIMEDIA
    • ISHN Podcast
    • Videos
    • Cold Stress Education Quiz
    • Webinars
    • White Papers
  • MORE
    • Buyer's Guide
    • Newsletters
    • Convention Companion
    • Polls
    • Events
    • ISHN Store
    • Sponsor Insights
  • EMAGAZINE
    • eMagazine
    • Archived Issues
    • Contact
    • Advertise
  • JOIN TODAY!
Today's Safety NewsColumnsWorkplace Training Strategies

Eliminating human error

“It’s time… we admit we’ve been managing safety wrong.”

By James E. Leemann Ph.D.
December 2, 2014
Last month I wrote about the successful experience that GE is having with their Human and Organizational Performance (HOP) approach to safety. During my conversation with Kurt Krueger, GE’s health and safety programs leader and who serves as the leader of GE’s HOP initiative, for that column, I asked him how GE became interested in the HOP approach.

Kurt noted the focus on human performance initiatives gained attention after the March 28, 1979, partial meltdown of the Three-Mile Island Nuclear Reactor in Dauphin County, Pa. Coincidentally, Thomas Gilbert, known as the father of human performance technology, published Human Competence: Engineering Worthy Performance in 1978, in which he describes the Behavior Engineering Model (BEM) for worthy performance analysis.1 The following is a visual representation of Gilbert’s BEM from a Crossman, Crossman, and Lovely article.2

Crossman, et al. describe Gilbert’s theory that “the root cause of most performance problems lies not with faulty worker behavior, but rather in the defective context of the workplace (e.g., Information, Resources, Incentives).” (Gilbert, 1978)

Kurt listed several of the seminal contemporary authors in the human performance arena, namely Dr. Todd Conklin, Dr. Sidney Dekker3, Dr. Karl Weick and Dr. Kathleen Sutcliffe4. My focus here is on Dr. Todd Conklin’s work.

Errors almost every hour

As Dr. Conklin points out in his Pre-Accident Investigations – An Introduction to Organizational Safety, humans make errors; even the best of us make errors almost every hour every day.5 Our focus on improving safety needs to be on the system not the person. For example, Conklin notes the number of highway fatalities over the past 50 years has remained essentially level at 38,000 people per year, even though the number of cars on the road has increased. Rather than trying to change the driver, the auto industry has increasingly made cars safer.

Conklin notes we have done just the opposite when it comes to safety at our job sites. “We have tried to get safety performance by ‘leaving everything the same except fixing the worker.’  It is about time to admit to ourselves we have been managing safety wrong.”6 

Conklin describes three layers present in our organizations: 1) the individual worker, 2) the organizational system, and 3) the performance expectations established by management. Management tends to only focus on the first layer when failure occurs and attempts to “fix” the worker.7

We need to start thinking differently. Conklin draws upon Eric Hollnagel’s definition of failure, which he defines as: 1) failure happens because the worker believes that what is about to happen to them is simply not possible; 2) failure happens because failure often has nothing to do with the tasks and processes that the worker is currently doing; and 3) failure happens when the worker feels the possibility of getting the intended outcome is worth whatever risk is present in the work environment.8 

Two types of failure

Next, Conklin describes two types of failure — Individual Failure and Organizational Failure/System Failure. For the Individual Failure, the worker is the one hurt (e.g., slip, trip, fall, exposure, strain). Not protecting the worker from getting hurt is viewed as an Individual Failure. The Organizational/System Failure occurs when systems allow a threat resulting in adverse consequences. Conklin notes in a System Failure, someone or something has broken through the layers of defenses thought to be in place to protect the facility, people and reputation. Ask yourself, when a failure occurs do you conclude the worker failed the organization or the organization failed the worker? I would agree with Conklin that the latter is more prevalent than the former.9

Three parts of a failure

Conklin presents three parts of failure: 1) Context, 2) Consequence, and 3) Retrospective Understanding.10

Part 1 – Context is everything happening at the time of the work being performed leading up to the failure. Attention must be given to the interacting relationships of all the moving elements of the circumstances.

Part 2 – Consequence is an unexpected outcome that occurs which the organization views as bad. Conklin notes that failures have immediate consequences, likely to trigger immediate reactions.

Part 3 – Retrospective Understanding is everything that happens after the failure. If those workers in Part 1 above would have known what they know in Part 3, there is a good chance the workers would have done something – anything – differently in order to prevent Part 2 from occurring.

How do we change organizations’ reaction to failure? Clearly, everyone pays close attention to how management reacts.

Conklin’s approach moves the organization from a “crime and punishment” reaction to a “diagnose and treat” response to failure.11 He offers the following tools to affect this shift.

Better questions, better answers

Too often safety professionals assume managers know the kinds of questions they should be asking when a failure occurs. Instead, Conklin offers the following:12

1. Your response to an event matters!

2. Are the people OK?

3. Is the facility safe, secure and stable?

4. Tell me the story of what happened.

5. What could have happened?

6. What factors led up to this event?

7. What worked well? What did not work well?

8. Where else could this happen?

9. What else do I need to know about this event?

Make the formal less formal

Avoid a “courtroom-like” atmosphere and run post-event meetings in a way that seeks to learn what happened. Also, use them for successful events.

Learning teams

Learning Teams are ad hoc groups of workers from any level in the organization brought together to answer one question – Something has just happened, what should our organization learn from this event or potential event?  “How” the event transpired is more important than “why” and “why” is more important than “who.” Another key element is this is a worker-owned process.13


1  Gilbert, T.  1978.  Human Competence: Engineering Worthy Performance. New York: McGraw-Hill.

2  Crossman, R.M., D.C. Crossman, and J.E. Lovely.  June 2009.  Human Performance Improvement – Key to sustainable safety excellence. In Professional Safety.  Park Ridge, IL.

3  Dekker, S.W. A. December 28, 2014. The Field Guide to Understanding ‘human error’ 3rd Edition. Ashgate Publishing Company. Aldershot, U.K.

4  Weick, K.E. and K.M. Sutcliffe. 2007. Managing the Unexpected: Resilient Performance in the Age of Uncertainty 2nd Edition. Jossey-Bass. San Francisco, CA.

5  Conklin, T. 2012 (Re-printed 2014).  Pre-Accident Investigations – An Introduction to Organizational Safety. Ashgate Publishing Limited, Surrey, England.

6  Ibid. pp. 12.

7  Ibid. pp. 18.

8  Ibid. pp. 20-22.

9  Ibid. pp. 22-23.

10  Ibid. pp. 24-26.

11  Ibid. pp. 39.

12  Ibid. pp. 40.

13  Ibid. pp. 43-44.

KEYWORDS: behavior based safety human error safety professionals

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

James E. Leemann, Ph.D., retired after more than 40 years in the safety, occupational health, and environmental fields, working for DuPont, Conoco, and as contractors for the U.S. Strategic Petroleum Reserve. He also served as an adjunct assistant professor for 22 years at Tulane’s Celia Scott Weatherhead School of Public Health and Tropical Medicine.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • forklift safety

    Exploring the latest technologies in forklift safety

    With more staff and more stock in warehousing now more...
    Workplace Training Strategies
    By: Josh Cramer
  • welding

    All about welder’s flash or arc eye

    A flash burn is a painful inflammation of the cornea,...
    Environmental Health and Safety
  • dangerous jobs

    The 10 most dangerous jobs in the U.S.

    On-the-job deaths have been rising — hitting the highest...
    Occupational Safety
    By: Benita Mehta
Manage My Account
  • eMagazine Subscriptions
  • ISHN Newsletter & Other Newsletter Alerts
  • Online Registration
  • Manage My Preferences
  • Subscription Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ISHN audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of ISHN or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • man wearing the the Sundström SR200 Full Face Mask Respirator
    Sponsored byOHD

    5 Fit Testing Mistakes That Could Cost You

  • This image shows Magid AcuSpex polarized blue mirrored safety glasses.
    Sponsored byMagid Glove and Safety

    Construction PPE Guide: What Crews Need for Each Task

  • lone worker in confined space
    Sponsored byAlphasense Ltd.

    GET THE LEAD OUT of your Safety Oxygen Sensors!

Popular Stories

SpaceX 7 launch

OSHA Investigating Fatal Fall at SpaceX Starbase

Worker Impairment

How to Tell When a Co-Worker is Impaired? A Safety Pro’s Challenge

Automated loading dock equipment

After March 2026 Rivian Death, Safety Managers Reassess Loading Dock Systems Under OSHA's Warehouse Emphasis Program

top 10 most dangerous jobs

Poll

Seasonal Readiness

With the federal heat stress prevention rule on the horizon, which area of your safety program needs the most attention?
View Results Poll Archive

Products

Surviving an OSHA Audit A Management Guide, 2nd Edition

Surviving an OSHA Audit A Management Guide, 2nd Edition

See More Products

ISHN Podcasts

Related Articles

  • Heart rate

    Is a Heart Attack Human Error?

    See More
  • Blame the worker — The error of blaming incidents on “human error”

    See More
  • Human error manufacturing

    Balancing efficiency and reducing human error in manufacturing

    See More

Related Products

See More Products
  • human resources.jpg

    Human Resources and Change Management for Safety Professionals

See More Products

Related Directories

  • Industrial Scientific Corp.

    As the global leader in gas detection, Industrial Scientific provides gas detection products and services that keep workers safe in hazardous environments. The company's more than 1,200 employees in 25 countries are committed to preserving human life, and have dedicated their careers to eliminating death on the job by the year 2050.
×

Become a Leader in Safety Culture

Build your knowledge with ISHN, covering key safety, health and industrial hygiene news, products, and trends.

JOIN TODAY
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing