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Environmental Health and SafetyFacility SafetyWorkplace Training Strategies

Winter's Not Over Yet: Expert Tips for Cold Weather Safety

By Benita Mehta
cold stress and winter-related injuries
February 28, 2025

Despite spring officially turning up in a few weeks, many are still experiencing extreme cold and ice. It’s a great time to check on workplace safety practices and implement proactive measures to prevent accidents like slips, falls, and even frostbite.

ISHN asked MD Rafi, CEO of Bison Life, for expert advice on selecting the right cold-weather safety equipment and what employers and workers can do to prevent hazards.

Q. What are the most common cold-weather hazards employees face in various industries?

Cold-weather hazards can pose significant risks to employees across various industries. The most commonly identified cold weather hazards are cold stress, frostbite, hypothermia, slips and falls, road accidents, electrical hazards, equipment and machinery failures. By identifying these risks, industries can develop better protocols, safety training, and equipment to protect workers in cold environments.

Q. What other less obvious dangers can arise in cold weather work environments?

The more obvious dangers of cold weather, such as frostbite, hypothermia, falls and slips are well understood, though there are many less obvious risks—ranging from cognitive impairment to long-term joint damage, psychological stress and mental fatigue to increased risk of heart attack or stroke. It can have a significant impact on worker safety and health. It is important to consider these risks when developing safety protocols and ensure that workers are properly trained to recognize and mitigate them. By addressing these hidden dangers, a more safe and productive environment can be created during cold weather conditions.

Q. How do these risks vary across different industries?

The risks of working in cold weather vary greatly depending on the nature of the job and the industry. Construction and agriculture workers often work outdoors for extended periods, sometimes in very low temperatures. Extended exposure to cold winds, wet conditions, and heavy gear increases the risk of accidents involving tools or machinery. Transportation & logistics industry workers are heavily impacted by vehicle-related hazards. Driving in icy or snowy conditions increases the risk of accidents, such as vehicle crashes, slips, or rollovers. However, across all sectors, cold stress, frostbite, hypothermia, slips and falls, and decreased work performance are common concerns.

Each industry must understand the specific risks their workers face and take proactive steps, such as providing appropriate clothing, offering frequent breaks, and ensuring safe working conditions, to protect employees and maintain productivity during winter conditions.

Q. Are there specific demographics within the workforce that are more susceptible to cold-weather injuries?

Yes, certain demographics within the workforce are more susceptible to cold-weather injuries due to a combination of physiological, social, and environmental factors. These groups may be at greater risk for injuries like hypothermia, frostbite, and other cold-related health issues. Older workers, particularly those over 65, may be more vulnerable to cold-weather injuries due to slower circulation, less body fat, and reduced ability to regulate body temperature. Younger workers (especially adolescents) may lack the experience or awareness to recognize the early signs of cold-related illnesses. Their bodies may also struggle with temperature regulation due to lower body fat and developing immune systems.

Workers with pre-existing health conditions are at a greater risk in cold environments. There is an increased likelihood of heart attack, stroke, or asthma attacks and delayed recovery from cold injuries.

Employees who work in remote or isolated environments (e.g., on construction sites, oil rigs, or farms) may have limited access to medical care or emergency services in case of cold-related injuries. The isolation may delay the recognition of early signs of hypothermia or frostbite leading to more severe outcomes.

Q. What key factors should employers consider when selecting cold-weather safety equipment?

The employers can select the right cold-weather safety equipment to protect their workers from cold-related illnesses and injuries while maximizing comfort and productivity. There are several key factors to ensure the safety and comfort of employees working in cold environments. The gear should be designed to provide adequate insulation. Materials like Thinsulate, fleece, and down are common for providing warmth to protect against extreme temperatures. A balance of lightweight design with effective insulation is essential.

Cold-weather safety gear such as gloves, footwear, and outerwear must be able to protect against moisture and wind chill to minimize the risk of hypothermia. The reflective elements or high-visibility colors can help workers to be seen in low-light conditions. The material of the gears used should be durable, and abrasion-resistant to withstand wear and tear in tough working environments such as construction sites or outdoor industrial settings.

Above all, it is very important to ensure that the equipment complies with applicable workplace safety regulations, including those set by OSHA, ANSI, or other relevant bodies for cold-weather work, and is certified to be used in such cold-weather environments.

Q. What are some common mistakes employers make when it comes to winter and cold weather?

Many challenges are often faced by employers when it comes to managing cold weather and ensuring the safety and well-being of the employees. Some of the most common mistakes employers tend to make are underestimating the risk of cold-related illness, inadequate selection of protective gear, inconsistent monitoring of the weather conditions, not being well equipped for emergencies, and overlooking training and awareness among the workforce.

These can be proactively addressed by monitoring weather forecasts regularly, providing ongoing training and reminders about cold-weather safety, emphasizing the importance of proper layering and warming techniques, recognizing the early warning signs of cold-related illnesses, establishing an emergency response plan that includes immediate access to first aid, warm-up facilities, and protocols for severe cold-weather injuries and foremost important by Investing in high-quality, industry-standard cold-weather gear, ensuring it is properly insulated, waterproof, breathable and certified.

These common mistakes can help protect workers from the dangers of cold weather while promoting a more productive and safe work environment.

Q. How can companies balance the need for worker safety with productivity demands in cold weather?

Balancing worker safety with productivity demands in cold weather can be challenging, but it's essential for maintaining both employee well-being and operational efficiency. Strategies such as adopting flexible work schedules to avoid exposure to extreme temperatures and setting up warm and heated rest areas where workers can take scheduled breaks to prevent fatigue and risk of cold-related illness while keeping workers energized and ready to resume their tasks, thereby maintaining productivity.

Investing in high-quality gears allowing comfort and movement can significantly enhance safety without hindering productivity and equipping workers with the right tools, technologies, or machinery that can help speed up tasks without sacrificing safety. For example, heated machinery or tools that reduce manual effort could lessen the time spent in cold environments.

Fostering a Safety-first culture to encourage a workplace culture where safety is prioritized over simply meeting deadlines. It increases workers' trust in the employer, which leads to better morale and cooperation. Workers are more likely to remain productive when they know their safety is the top priority. Develop and communicate clear safety protocols regarding cold-weather risks, including signs of hypothermia, frostbite, and how to address cold stress and emergency response plan to ensure that workers know how to stay safe while working in cold

conditions, which reduces the likelihood of accidents or illnesses, and ensures that productivity can continue in a safe manner.

It has to be very strategically driven to achieve that fine balance which can help to keep workers safe and productive in challenging working conditions,

Q. If you could give one piece of advice about cold-weather safety, what would it be?

“Prioritize awareness, training and equip the workforce with the right gears”

Employees who are not properly trained in recognizing the symptoms of cold-related illnesses or in using proper cold-weather protective gear are at higher risk. By fostering a culture of Safety first, providing regular training, and investing in high-quality personal protective gear companies can create a safer, more productive environment during cold weather conditions

KEYWORDS: cold stress cold weather frostbite slips, trips and falls winter weather

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Benita Mehta is chief editor of ISHN. She has been with ISHN since 2015 and has been chief editor since 2020. 

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