What happens when an electrical lineman is working on a transformer from the bucket truck and accidentally drops a tool that results in what would otherwise be thought of as a simple spark?

It could easily trigger a dangerous release of energy known as an arc flash (aka arc fault and arc blast). This release of energy, created when electrical current leaves its intended path and travels from one conductor to another, or from one conductor to the ground, can have serious—sometimes tragic—consequences.

Arc flashes are incredibly dangerous, capable of producing a reaction strong enough to knock a person down, propel an object through the air, melt metal, and rival the blast decibel of a gunshot.

Unfortunately, it can also cause serious burns, injury or even death.

According to OSHA, arc flash burns are one of the top three most common hazards when working with energized electrical equipment.

Every day in the U.S. there are up to 10 arc flash incidents, totaling more than 3,600 disabling electrical contact injuries each year. The violent nature of arc flash exposure can result in a fatality, even if a worker is 10 feet from the blast site.

So what should you do keep workers safe from arc flash hazards?

1. Determine hazard potential.
Unsafe work environments, including dust, dropping tools, accidental touching, condensation, material failure, corrosion and faulty installation, can cause arc flash hazards. Conduct an arc flash hazards audit, looking for situations in which workers can be on or near exposed and energized equipment, or in a hazardous environment. Collect detailed data and information, such as transformer nameplates, conductor sizes and circuit breaker settings, and then create a current one-line electrical drawing. When determining which data to collect, refer to National Fire Protection Agency (NFPA) 70E requirements for safe workplace practices.

2. Reduce exposure.
Ask a licensed professional engineer with a thorough working knowledge of NFPA 70E requirements to identify ways to reduce or eliminate potential arc flash hazards, such as de-energizing equipment; preventing or limiting worker access with insulating, guarding or barricades; and tagging equipment with NFPA-compliant arc flash hazard and electrical shock warning labels.

3. Calculate arc flash boundary.
Work with the licensed professional engineer to determine the minimum required, safe working distance from each piece of equipment for which an arc flash hazard exists. Use a reliable source or methodology, such as NFPA 70E tables or formulas, IEEE Standard 1584 formulas or spreadsheet calculator, or boundary calculations software.

4. Protect employees.
AF-rated eye/face protection products, including faceshields, safety spectacles and goggles, must be worn by at-risk workers. Such PPE must resist high heat and maintain necessary structural integrity in the face of arc flash hazards. Look for the arc flash system to ensure your selection of AF-rated protection.

AF-rated, full-body harnesses are built to withstand an arc flash impact and perform as required in the event of a fall.

Arc flash accidents happen on utility job sites and within industrial and other facilities where arc flash hazards exist. Arc flash hazards are serious; the best thing to do is to safeguard workers from the potential for a full-blown tragedy.

Source: Utility Products